OUR EXPERTISE
"CARBON"
- High strength-to-weight ratio: Carbon fiber is extremely strong while being lightweight, making it ideal for aerospace, automotive, and sporting applications
- Excellent stiffness: It has high modulus (rigidity), providing exceptional resistance to deformation under load
"KEVLAR"
- High tensile strength: Kevlar is renowned for its ability to resist stretching under tensile load, making it great for ballistic protection and ropes
- Heat and abrasion resistance: It performs well under extreme heat and has excellent wear resistance, commonly used in protective gear
"GLASS"
- Good strength-to-weight ratio: Glass fibers are strong and lightweight, widely used in boats, automotive parts, and construction
- Corrosion resistance: It resists environmental degradation, such as moisture and chemical exposure, but is less stiff than carbon fiber
"FORGED CF"
- High strength and durability: Forged fibers, typically short carbon fibers, provide excellent mechanical properties in composite materials
- Flexible in shaping: It allows for complex shapes to be made with less labor and manufacturing time than traditional composites
"BASALT"
- Excellent thermal and chemical resistance: Basalt fiber has high resistance to heat and chemical environments, making it suitable for high-temperature applications
- Good tensile strength: Similar to glass fiber but with superior chemical resistance and strength under load
"FLAX"
- Eco-friendly and biodegradable: As a natural fiber, flax is sustainable, offering environmental benefits over synthetic fibers
- Moderate strength and stiffness: While less strong than carbon or glass fibers, flax offers decent mechanical properties for certain applications like automotive interiors
SECTORS
AUTOMOTIVE
INDUSTRY
AEROSPACE
SPORTS & LEISURE
MARINE
SERVICE
Engineering Process
Engineering Process
We start by assessing project feasibility and identifying the best technology fit for your needs. By leveraging advanced methodologies and industry-leading tools, we ensure optimal performance and reliability in every design
CAD Design
CAD Design
Our expert team uses state-of-the-art software, including SolidWorks and Fusion 360, to create detailed and accurate 3D models. These tools allow us to visualize, iterate, and refine designs with precision, ensuring that every component meets your specifications
Machining
Machining
Utilizing advanced machining technologies, including SprutCAM for efficient toolpath generation, we transform designs into high-quality, precise components. Our expertise spans a wide range of materials and complexities, ensuring exacting standards are met in every production run
Production/Manufacture
Production/Manufacture
Our streamlined production processes are designed to deliver consistent and high-quality results. Whether you need small-batch prototypes or large-scale manufacturing, we handle each project with the same level of meticulous attention
Quality Evaluation
Quality Evaluation
Our commitment to quality is unwavering. We employ a sophisticated 3D quality check methodology using an Hexagon 7-axis measurement system. This advanced technology allows us to perform precise and comprehensive inspections, ensuring every product meets or exceeds industry standards and client expectations
ABOUT US
In 2008, a passionate vision for the creation of technologically advanced components gave birth to Darne Sport Composites S.L. Since our beginnings, we have been committed to innovation and excellence in the construction of parts that go beyond technological limits. With our headquarters in the vibrant city of Sabadell, strategically located near Barcelona, we are at the heart of a region with a rich industrial heritage and a network of first-class collaborations. This location provides us with unique advantages in access to resources, talent and cutting-edge technologies, allowing us to be at the forefront of the development of high-performance components. Over the years, we have established a reputation of trust and excellence, offering customized solutions that meet the most demanding requirements of our customers. Our work is not only based on the production of technically superior products, but also on building long-lasting and trusting relationships. Through our unwavering passion and commitment to quality, we remain a preferred partner for those seeking excellence in the construction of world-class components in a constantly evolving world